Case Study

The Glass Company

At The Glass Company, there were scattered supervisory control and data acquisition systems SCADA interfaced with the furnace, batch area and cold end respectively. However, there was no visibility of the shop floor processes to the middle and higher management.

Seeing Challenges as Opportunities

At The Glass Company, there were scattered supervisory control and data acquisition systems SCADA interfaced with the furnace, batch area and cold end respectively. However, there was no visibility of the shop floor processes to the middle and higher management.

No Visibility of Shop-Floor Processes

There was scattered supervisory control and data acquisition with a mix of systems and processes.

No Power Consumption Monitoring

A lack of power consumption monitoring was limiting the Glass Company's potential.

Reported Safety Incidents

A number of Safety Incidents were reported with a lack of processes in place to manage and trace these.

How O3ai Enabled Smarter Manufacturing

We implemented O3ai Production Management, Safety, Quality with Smart Advance AI based Monitoring capabilities.

O3ai Edge

To connect the scattered SCADA sources and consolidate the data.

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O3ai Production

To connect the scattered SCADA sources and consolidate the data.

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O3ai Quality Management

To integrate online quality inspection systems to control product quality, improve process capability and enable quality teams to analyse real-time smart insights to solve root cause problems.

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O3ai Impact

The Glass Company were able to exceed their targets and improve their performance and key parameters, most notably:

19.9%
Decrease in Quality Issues
2.0%
Increase in Yield
2.0%
Decrease in Trim Losses
10%
Decrease in Yield Variability
19.9%
Decrease in Quality Issues